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Everything you need to know about protection class AD8

waterproof cables
October, 2024

Everything you need to know about protection class AD8

In wet environments, choosing the right cables is crucial. The AD8 protection class offers maximum protection against water ingress, even when fully submerged. In this article, you will learn what makes the AD8 protection class special and where it is used.

The protection classes for cables

Protection classes play a crucial role in determining resistance to various environmental influences. They indicate how well a cable is protected from external factors such as dust, water or mechanical influences.
A basic understanding of protection classes will help you choose the right cable for every situation and thus ensure safety and durability.

What are protection classes?

The individual protection classes indicate how well a cable can withstand external influences. In the case of water resistance, the class is usually indicated with AD and a number. The "AD" is a specific designation within the DIN VDE 0100-510 standard.

It indicates the degree of resistance to the presence of water. This classification is therefore used to label cables that come into contact with water during operation. Class AD1, for example, is only suitable for places where the probability of water is negligible. AD 8, on the other hand, is suitable for permanent submersion.

In addition to the AD markings, there is also the so-called IP protection class (Ingress Protection), which consists of two numbers. The first number describes the protection against dust and solid particles, the second the protection against water. The higher the numbers, the better the cable is protected.

Overview of different protection classes

In the following table you will find an overview of the individual protection classes and their areas of application:

protection classdescriptionapplication area
AD0No special requirements for waterproofing.For dry areas without moisture.
AD1Negligible protection.Indoors, low humidity.
AD2Protected against dripping water.Slightly damp indoors.
AD3Protected against spray water.Areas exposed to spray water.
AD4Protected against splash water.Outdoor areas with light rain, e.g. outdoor lighting.
AD5Protected against jet water.Areas with direct water spray, e.g. car washes.
AD6Protected against strong jet water and waves.Outdoor areas, boats, strong splash water.
AD7Protected against temporary submersion.Rain and flood areas. The electronic equipment may be temporarily submerged and up to 1 m below the water surface.
AD8Protected against permanent submersion.Underwater installations, submersible pumps, deep water use. The electronic equipment is permanently under water and is under a pressure of more than 0.1 bar.
Overview of the different protection classes

See also our information sheet Water Resistant Cables.

Maximum water resistance: Protection class AD8 in focus

The protection class AD8 stands for the highest level of water resistance and is specially designed for environments in which the cable may be exposed to constant contact with water.

What does AD8 mean?

The protection class AD8 or IPX8 distinguishes cables that function reliably even under extreme water conditions. They have been specially developed to withstand long-term use under water without losing performance or even being damaged.

Particularly resistant materials and seals are used in production to ensure that no moisture can penetrate inside. These strict criteria and tests make AD8 cables the ideal choice for areas where absolute waterproofness is essential.

Advantages and Applications of AD8 Cables

AD8 cable installations offer decisive advantages when it comes to application in extremely humid or even completely submerged areas. They are robust, durable and waterproof, which prevents failures and short circuits.

Typical areas of application are underwater installations, wells, submersible pumps and areas where the cables are exposed to extremely humid conditions. Thanks to their resilience, these cables ensure safety and reliability even in demanding scenarios.

Comparison of protection classes

AD8 vs. IP68

Both AD8 and IP68 offer excellent protection against water ingress, but they are anchored in different standards systems and differ in their application.

AD8 is part of the classification system and refers specifically to cables that can be used permanently underwater. This class guarantees that the cables will function safely in underwater environments, such as in wells or submersible pumps.

IP68, on the other hand, is part of the international IP protection class system. Equipment and cabling with an IP68 protection rating are completely dustproof (6) and can withstand permanent submersion in water (8).

While both protection ratings offer similar protection against water, IP68 is broader and applies to a wide range of equipment, not just cables. However, IP68 often specifies the maximum depth and duration of immersion, while AD 8 is explicitly designed for permanent underwater use.

Other protection classes

In addition to AD8 and IP68, there are other protection classes that are important in different areas of application:

  • IP67: Provides complete protection against dust and is protected against temporary immersion in water. This protection rating is ideal for equipment that is occasionally exposed to moisture but does not need to remain submerged permanently.
  • IP65: Protection against dust in damaging quantities and against water jets from any angle. This rating is suitable for outdoor and industrial areas where heavy water exposure is expected.
  • IP44: Protection against solid foreign bodies larger than 1 mm and against splashes of water from all directions. This protection rating is often used in households and outdoor areas where protection against light water exposure and small particles is required.
  • IP20: Provides basic protection against contact and larger solid foreign bodies, but no protection against water. This rating is ideal for dry indoor use.

Each protection class has its specific advantages and uses, depending on the environmental conditions and the level of protection you require.

Application and installation of AD8 cables

AD8 cables are indispensable in areas where continuous contact with water is a challenge.

Typical areas of application

These pipes can be used in many different ways, especially where water is a constant “danger”:

  • Underwater installations: AD8 cables are often used in wells, ponds and aquariums where they must remain permanently submerged and still reliably transmit power or data.
  • Submersible pumps: These cables are ideal for use in submersible pumps used in wells, drainage systems or sewage systems as they can withstand the enormous water and pressure loads.
  • Offshore and marine applications: In shipping or on offshore platforms, these cables are used to withstand the harsh conditions of the sea, including salt water and constant waves.
  • Rainwater management: They are used in rainwater storage and drainage systems where they are exposed to constant contact with water.
  • Solar cables: Solar cables in specially designed cable installations offer high UV resistance and weather resistance and ensure that the energy from solar modules is transmitted safely and efficiently - even in adverse weather conditions.

Installation tips and hints

The full performance and longevity of the cables can only be guaranteed with correct installation and use. Please pay attention to the following points:

  • Seal connections: All cable connections and connection points should be carefully sealed to prevent water from entering. Special, waterproof connection sleeves and seals are essential for this.
  • Correct installation: When installing, make sure that the cables are not exposed to unnecessary mechanical stress, such as sharp edges or strong bends. Clean and structured installation minimizes the risk of damage.
  • Regular inspections: Even with high-quality cables, it is advisable to carry out regular inspections to ensure that there is no damage or signs of wear. This is especially important in areas subject to heavy use.
  • Avoid contact with chemicals: Although the cables are resistant to water, they should not come into direct contact with aggressive chemicals that could damage the outer insulation.

FAQs

How do I know if a cable is AD8 certified?

To determine if a cable is AD8 certified, you should look at the product documentation or the cable's rating plate. The AD8 protection rating should be clearly stated, either directly on the product itself or in the manufacturer's specifications. If this information is not readily available, you can contact the manufacturer or supplier to confirm certification.

Are AD8 cables also suitable for industrial use?

Yes, AD8 cables are suitable for industrial use, especially in areas where permanent water contact is a problem. They are ideal for applications such as underwater installations, submersible pumps and in areas with extreme conditions. Their robustness and waterp resistance make them excellent industrial cables, ensuring reliability and safety.

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